When an electric motor fails due to electrical shorts, grounded coils, or thermal degradation, a complete replacement isn’t always the most cost-effective solution. At Dealanddone, we specialize in professional electric motor rewinding and complete rebuilding. Our skilled technicians carefully strip, insulate, and rewind your AC and DC motors to meet or exceed original OEM specifications. Using premium-grade copper wire and advanced varnishing techniques, we restore optimal efficiency, power, and reliability to your essential industrial equipment.
Heat, moisture, electrical overloads, and age are the primary enemies of motor insulation. When the internal insulation breaks down, motors lose efficiency, draw excessive current, and eventually short circuit. Our meticulous rewinding process not only replaces the damaged coils but upgrades the insulation system to withstand higher temperatures and harsher operating environments. By addressing the root cause of the failure and applying superior materials, we give your aging motors a second life with enhanced durability and energy efficiency.
Common signs include a strong burning smell, excessive heat during operation, repeatedly tripping circuit breakers, or a noticeable drop in power. A megohmmeter (megger) test showing low insulation resistance is a definitive indicator that the motor's internal windings have degraded and require rewinding.
For larger or specialized industrial motors, rewinding is often significantly more cost-effective than purchasing a new unit and can be completed much faster, reducing your downtime. We will thoroughly evaluate your motor; if the core is severely damaged or the motor is very small (under 10 HP), replacement is sometimes the better option.
Absolutely. Every rewound motor undergoes rigorous quality control and electrical testing before it leaves our facility. This includes core loss testing, surge testing, hipot testing, and a final run test to ensure it operates smoothly, safely, and exactly to specification.