- Vidhyanagar, kasargod, Kerala
- Mon – Sat: 8:00AM – 6:00PM
- info@dealanddone.org
Precision gear systems and heavy-duty gearboxes are the heart of your industrial power transmission. At Dealanddone, we provide specialized maintenance, rebuilding, and repair services for all types of industrial machine gears. Whether your equipment utilizes helical, bevel, worm, or planetary gears, our expert technicians ensure smooth power delivery and exact torque transfer. We handle everything from routine fluid changes and backlash adjustments to complete gearbox tear-downs and rebuilds, minimizing mechanical friction and protecting your operation from catastrophic, line-stopping failures.
Gears operate under immense pressure, making them highly susceptible to metal fatigue, pitting, and scoring if not properly maintained. Contaminated lubricating oil or a slight misalignment can rapidly accelerate wear, generating excessive heat and noise before completely destroying the gear teeth. Our proactive servicing approach eliminates these hidden dangers. By conducting regular oil analyses, replacing worn seals, and ensuring perfect internal alignment, we drastically extend the life of your gear systems and maintain the high efficiency your machinery requires.
The most common indicators of gear trouble are unusual grinding or whining noises, excessive heat coming from the gearbox housing, strong burning odors, and heavy vibrations during operation. Visible oil leaks around the seals also indicate that the unit requires immediate professional inspection.
Gear oil breaks down over time due to heat and mechanical shearing. For most standard industrial operations, we recommend draining and replacing the gear fluid every 2,500 to 4,000 operating hours, or at least every six months. Harsher environments may require more frequent changes.
Yes, in cases where gears have broken teeth or belong to obsolete machinery, we can often reverse-engineer and machine custom replacement gears. If a complete gearbox is beyond economical repair, we also assist in sourcing and retrofitting a modern, highly efficient replacement unit.
